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Descriptions: CAM Software for Turbomachinery
Based on decades of experience and incorporating several patented methodologies, MAX-PAC™ has long been recognized as the best software for 5-axis milling of turbomachinery impellers, blisks, and rotors. MAX-PAC is used worldwide by turbomachinery manufacturers, job shops, and 5-axis machine-tool manufacturers who are passionate about producing the highest-quality parts.
Better, Faster, Cheaper
Manufacturing turbomachinery components is often a challenge due to hard materials, thin blades, tight tolerances, smooth surface- finish requirements, or difficult tool access. Concepts NREC’s MAX-PAC CAM software was built from the ground up to address these challenges. MAX-PAC enables users to produce high-quality components in less time and at lower cost. Compared to other general CAM tools, MAX-PAC is faster to learn, easier to use, and requires less programming and machining time. Its choice of cutting strategies ensures that each client has a solution tailored to their specific milling requirements. The most important attribute of MAX-PAC, however, is its ability to produce higher-quality turbomachinery components.
Specialized for turbomachinery production
Easy and fast to learn
Supports a broad selection of tool geometries
Faster machining times with optimized cutting strategies
Smooth 5-axis toolpaths for high-speed milling
Collision-free toolpaths for difficult geometries
Superior surface finish and tight tolerances using a patented flank- or point-milling approach
Produces high-quality parts that don’t require hand finishing or other reworking
Parts are getting more complicated and manufacturing them can be challenging. MAX-PAC automatically checks the feasibility of machining your part as soon as you program in the tool, holder and geometry. Our patented collision avoidance algorithm quickly determines a smooth, safe trajectory for both the tool and holder through the pocket, or gives a warning if one can’t be found. This saves you time and money by avoiding a lot of simulations and/or test cutting.
Other CAM systems use individual points based on the part’s geometry to create a collision-free toolpath. MAX-PAC calculates an entire collision free zone and then determines the smoothest path through that zone to produce the best part in the shortest amount of time. This approach also enables MAX-PAC to machine parts other software can’t.
Other CAM systems use an approach that results in a “jerky” motion as seen here. Note how the tool flip-flops around the lead and trail edges:
For example, we have a large OEM customer who was trying to machine an impeller. The software they were using at the time could not find a toolpath that would enable them to manufacture the part as designed. After months of trying, they approached Concepts NREC with their problem. We were able to deliver a workable toolpath the next day. Needless to say, the customer switched software!
MAX-PAC Add-On Modules
MAX-PAC offers several different add-on modules that are focused on specific milling needs. You can purchase any combination of modules to meet your specific machining requirements.
MAX-5 –Flank Milling
MAX-AB – Point Milling
MAX-SI – Integral Shroud Milling
MAX-SB – Single Blade Milling
3+2 Roughing Module
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