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Delcam PowerMILL – an independent, the CAM-system for the preparation of high-control programs for CNC milling machines, which allows you to quickly create a path for the UE without gouge matmodelyam using 2.5D processing, 3-axis machining and multi-axis simultaneous machining. Then, these trajectories can be checked for collisions with other models (eg, clips) and the cartridge, before displaying the trajectory in tap-files.
PowerMILL offers a wide range of possibilities for reading CAD files. It supports formats IGES, VDA and STL, which allows you to import data from any CAD system that supports these formats.
Using a simulation of PowerMILL, you can download the entire machine to check and visualize the trajectory of the machine tool and the action from different angles.
PowerMILL – CAM software is the leading product for the manufacture of complex shapes, commonly used in the tool, automotive and aerospace industries
2D-processing operations, such as processing of flat surfaces, chamfering and drilling of holes,
They are an integral part of the process of manufacturing of complex parts. As the world
leader in innovation and high-speed multi-processing, PowerMILL contains
highly comprehensive functionality for 2D-processing.
In PowerMILL 2D pocket milling and profile processing operation is performed directly from the curves of 2D-frame that allows you to quickly process the bosses, pockets and side elements.
The user can specify the number of radial and axial movements and PowerMILL automatically compensates the tool radius.
Functions for milling pockets and profiles processing support 3D-model of the remainder of the material, so PowerMILL can be used for 2D-operations of chamfering and boring.
All 2D-elements can be fully tested for gouge and collision on the 3D-model.
High efficiency roughing strategies is achieved through a constant load on the tool and smooth tool path without sharp changes in the cutting direction.
As soon as the area roughing is removed from the molded surface of the finished part, Delcam’s patented technology smoothes the path of roughing cuts.
PowerMILL automatically removes small scallops remaining material, adding smooth passages tool in these areas.
Incompletely scallops may appear in certain ratios radius trajectory and step between passes tool.
Application in PowerMILL complete 3D-model of the residue material provides stable cutting conditions and reduce unnecessary travel by air.
At any stage of processing, you can calculate and visualize the remaining material that facilitates the selection of appropriate strategies and tools to remove the remaining material.
High speed finishing
High speed finishing smoothing controls the trajectory and the load on the tool.
PowerMILL reduces abrupt changes in the direction of movement of the tool.
Processing of 3D-offset
Processing of 3D-offset giving the opportunity to get an excellent quality
surface, allowing you to control the distance between successive
passes the height of the scallop. This leads to the assignment of different pitch
between passes on steep and flat surfaces.
Finishing 3D-offset spiral prevents
marks by maintaining constant contact tool
with part of its surface at a smooth continuous spiral motion.
Finishing strategy ‘Steep + Gentle’
Optimized Strategy ‘Steep + Gentle “combines the trajectory,
by 3D-displacement on flat areas, and processing of ‘C constant Z’ on the steep walls, automatically creating the optimal trajectory.
PowerMILL monitors the overlapping area of the two strategies.
Parametric displacement path creates a surface treatment with a variable rather than a constant pitch.
This strategy allows you to process the entire area without sharp changes in direction.
five-axis machining strategies PowerMILL provide superior surface finish,
eliminate the unpredictable movement of the working parts of the machine and significantly reduce development time
control programs. Reducing the time of delivery of finished products, increase productivity
labor and increase the profitability of doing Five-axis machining is very attractive
Positional (3 + 2) treating
Deviation from the tool axis normal to the surface of attack or angle of inclination of not only improves the cutting conditions, but also allows the process more difficult areas. The intuitive user interface makes it easy to PowerMILL to program the positional processing, making it possible to process parts in a single setup is more productive and achieve high quality finishing.
Continuous five axis machining
Strategies for continuous five-axis machining PowerMILL allow full control over the tool axis orientation with respect to the details. These strategies are ideal for cutting and drilling composite parts, but also for the treatment of high cutter side wall. You can also process complex parts in a single setup, which significantly reduces operating costs and saves time.
Five-axis finishing completion
When finalizing the finishing angular areas can take advantage of the position (3 + 2) and a continuous five-axis strategies PowerMILL for reliable and safe removal of all remaining material. Automatic function for finishing the corners themselves determine which process or steep sloping area remaining material that reduces programming time, extends tool life and improves surface finish.
Automatic collision avoidance
PowerMILL collision prevention function automatically
rejects the tool axis from obstacles by a predetermined distance.
When an obstacle is completed, the tool axis returns to its original orientation.
In addition to bypass obstacles, this function is also used in the processing of undercuts.
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