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Simufact Additive – a system of computer modeling of printing on 3-D printers of models from metals.
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Mastercam is one of the easiest in the study and operation of CAD / CAM systems, while it has extensive modeling capabilities and a solid set of processing strategies.
According to the independent consulting expert CIMdata – Mastercam, the most widespread CAD / CAM system in the world.
Effective automated 2D processing
To perform 2D processing, Mastercam for SolidWorks has a powerful feature of Automatic Design Processing based on the recognition of elements of geometry (FBM). Analyzing the detail for the presence of specific elements of geometry (surface, size, arrangement of holes, etc.), the FBM function automatically creates an effective strategy for processing the recognized elements. Among the main functions are the following:
* Trimming in case of detection of allowance above the surface of the part.
* Processing of open, embedded and through pockets.
* Trajectories of roughing and finishing for each pocket.
* Recognition of holes and creation of operations for centering, drilling, unfolding, chamfering, and tapping according to specified criteria.
Roughing and finishing 3D processing, including post-processing
The basic sample effectively removes the bulk of the allowance.
High-speed machining (VCO) provides the technology of the fastest machining and obtaining of excellent surface quality of products. Mastercam includes a set of fully associative high-speed processing paths that allow you to maximize the capabilities of your CNC equipment.
* Strategies “Basic Sampling” and “Cleaning Area” effectively remove the main volume of allowance by using trajectories that are adjustable to “scrape” the workpiece or “gnaw out” the material from the cavities.
* The “Pre-working” strategy smoothly removes the allowance left after the previous roughing passes.
* Using a constant 3D step between the passes, a clean “comb-like” strategy forms the same surface quality (roughness) on the inclined and flat surfaces of the part.
* The horizontal strategy “Horizontal areas” quickly processes the flat horizontal surfaces of the part.
* “Spiral”, “Radial” and “Raster” processing strategies provide extensive opportunities for processing parts of different types. Video
* “Pencil” strategy creates tool movements along the lines of intersection of the solid body faces for the purpose of processing hard-to-reach parts of the part.
Reliable testing of trajectories
Verification of the treatment of a solid body with imitation of material removal makes it possible to check the trajectories before they are actually worked out on the machine.
Mastercam gives you confidence that you can perform any level of complexity processing on your hardware. Using the tools available in Mastercam to check the trajectories, you can easily make sure that the trajectories and movements are created exactly the way you wanted it.
* You can view and measure a part in the process of verifying the machining of a solid part from a solid billet. During simulation, the tool and the cartridge are displayed and checked for cut-in.
* It is possible to draw trajectories using the “Backplot” tool and get the processing cycle time. You can dynamically view all the necessary information about the tool and the operation at any point of the path, as well as scale individual areas for a more detailed view.
* Fast verification of 2D trajectories with tool drawing to check the final result of finishing operations.
Effective tools for creating control programs and managing trajectories
The trajectory of the movement of the instrument is just part of what, as a result, forms a good control program. Universal control of the trajectories, as well as the settings of the machine and the CNC system, optimize each operation as much as possible.
* Full control of all aspects of the approach and retraction of the tool.
* Safety zones help to ensure the safety of tool retraction movements when working with any type of trajectory.
* Significant reduction in program size due to the use of the path filter.
* Use of all types of tools: ball, disk, conical, etc.
* User-configurable tool and material libraries automatically calculate the feedrate and spindle speed.
* The Trajectory Manager stores the operations of all your projects in one place. Quick creation, editing and verification of trajectories or copying and pasting parameters from one operation to another. Use of equipment groups to organize operations and simplify the copying / pasting of trajectories and information about the tool from one machine group to another.
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Mastercam – software for milling, turning, EDM and woodworking on machines with numerical control (CNC). The developer, the well-known American company CNC Software Inc., has been creating and improving the system for more than 20 years and is one of the world leaders in the CAD / CAM industry.
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Mastercam – number 1 in the world by the number of users.
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April 21, 2017 / Leave a Comment / CNC / admin

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Do you like to build things? Are you ever frustrated at having to compromise your designs to fit whatever parts happen to be available? Would you like to fabricate your own parts? Build Your Own CNC Machine is the book to get you started. CNC expert Patrick Hood-Daniel and best-selling author James Kelly team up to show you how to construct your very own CNC machine. Then they go on to show you how to use it, how to document your designs in Computer-Aided Design programs, and how to output your designs as specifications and tool paths that feed into the CNC machine, controlling it as it builds whatever parts your imagination can dream up.
Don’t be intimidated by abbreviations like CNC and terms like Computer-Aided Design. Patrick and James have chosen a CNC-machine design that is simple to fabricate. You need only basic woodworking skills and a budget of perhaps $500 to $1,000 to spend on the wood, a router, and various other parts that you’ll need. With some patience and some follow-through, you’ll soon be up and running with a really fun machine that’ll unleash your creativity and turn your imagination into physical reality.
The authors go on to show you how to test your machine, including configuring the software.
Provides links for learning how to design and mill whatever you can dream up
The perfect parent/child project that is also suitable for scouting groups, clubs, school shop classes, and other organizations that benefit from projects that foster skills development and teamwork
No unusual tools needed beyond a circular saw and what you likely already have in your home toolbox
Teaches you to design and mill your very own wooden and aluminum parts, toys, gadgets—whatever you can dream up
What you’ll learn
Build your very own CNC machine
Learn about linear movement and motion transmission
Who is this book for?
Build Your Own CNC Machine is the perfect book for hobbyists who like to build and create using wood and metal. It’s especially for those who have ever been foiled by lack of specific parts to help realize their creative designs. Build Your Own CNC Machine is also an excellent choice for organizations such as scouting and church groups, school shop classes, and so forth, as it provides an educational project of modest cost that all can work on together.
Contents
■About the Authors …………………………………………………………………………………………………… x
■About the Technical Reviewers ……………………………………………………………………………….. xi
■Acknowledgments ………………………………………………………………………………………………… xii
■Introduction ………………………………………………………………………………………………………….. xiii
■Chapter 1: Your CNC Machine …………………………………………………………………………………. 1
What is CNC? ……………………………………………………………………………………………………………… 1
Industrial Uses ……………………………………………………………………………………………………. 2
Personal Uses …………………………………………………………………………………………………….. 2
Your DIY CNC Machine …………………………………………………………………………………………………. 3
What’s Next? ………………………………………………………………………………………………………………. 4
■Chapter 2: Hardware and Tools ………………………………………………………………………………. 5
The Tools …………………………………………………………………………………………………………………… 5
The Electronics Vendors ……………………………………………………………………………………………… 12
What’s Next? …………………………………………………………………………………………………………….. 12
■Chapter 3: Tips and Advice …………………………………………………………………………………… 13
Cut Once ………………………………………………………………………………………………………………….. 13
Protect Yourself …………………………………………………………………………………………………………. 14
Protect Your Lungs …………………………………………………………………………………………………….. 15
Label Parts ……………………………………………………………………………………………………………….. 16
MDF Sheets and Sizes ………………………………………………………………………………………………… 17
Limit Your Cuts ………………………………………………………………………………………………………….. 18
Time Your Cuts ………………………………………………………………………………………………………….. 20
Encouragement …………………………………………………………………………………………………………. 20
What’s Next? …………………………………………………………………………………………………………….. 21
■Chapter 4: Movement Using Rails ………………………………………………………………………… 23
Bearing-Rail Assembly ……………………………………………………………………………………………….. 23
Riding the Rail …………………………………………………………………………………………………………… 32
Tips and Advice …………………………………………………………………………………………………………. 33
What’s Next? …………………………………………………………………………………………………………….. 33
■Chapter 5: Joining Methods ………………………………………………………………………………….. 35
Two Pieces of MDF ……………………………………………………………………………………………………. 35
Method 1: Cross Dowels ……………………………………………………………………………………………… 38
Method 2: Bolt, Washer, and Nut ………………………………………………………………………………….. 43
Which Method Is Best? ……………………………………………………………………………………………….. 44
Building a Jig to Drill ………………………………………………………………………………………………….. 45
What’s Next? …………………………………………………………………………………………………………….. 47
■Chapter 6: The Electronics ……………………………………………………………………………………. 49
The Required Components ………………………………………………………………………………………….. 49
Preparing the Stepper Motor Wires ……………………………………………………………………………….. 53
Preparing the Power Supply ………………………………………………………………………………………… 56
Preparing the Breakout Board………………………………………………………………………………………. 59
Providing Power to the Stepper Motor Drivers …………………………………………………………………. 62
Wiring Motor Drivers to the Breakout Board ……………………………………………………………………. 64
Connecting Power to Motor Drivers ………………………………………………………………………………. 65
Connecting Stepper Motors to Motor Drivers ………………………………………………………………….. 67
Wiring the Cooling Fan ……………………………………………………………………………………………….. 69
Testing the Electronics ……………………………………………………………………………………………….. 70
What’s Next? …………………………………………………………………………………………………………….. 71
■Chapter 7: X-Axis, Part 1 ………………………………………………………………………………………. 73
The X-Axis MDF Parts …………………………………………………………………………………………………. 73
The X-Axis Table ……………………………………………………………………………………………………….. 74
Cutting Rails for Tabletop Sides ……………………………………………………………………………………. 79
Summary of Work ……………………………………………………………………………………………………… 80
What’s Next? …………………………………………………………………………………………………………….. 80
■Chapter 8: X-Axis, Part 2 ………………………………………………………………………………………. 81
Drilling the Table ……………………………………………………………………………………………………….. 81
Drilling Holes for Legs ………………………………………………………………………………………………… 85
Cutting the Table Ends ……………………………………………………………………………………………….. 86
Summary of Work ……………………………………………………………………………………………………… 90
Hardware Required ……………………………………………………………………………………………………. 90
What’s Next? …………………………………………………………………………………………………………….. 90
■Chapter 9: X-Axis, Part 3 ………………………………………………………………………………………. 91
Drilling the Table Ends (Legs) ………………………………………………………………………………………. 91
Drilling and Mounting the Rail ……………………………………………………………………………………… 95
Attaching the Table Legs …………………………………………………………………………………………….. 96
Cutting the X-Axis Lead Screw …………………………………………………………………………………….. 97
Summary of Work ……………………………………………………………………………………………………… 98
Hardware Required ……………………………………………………………………………………………………. 98
What’s Next? …………………………………………………………………………………………………………….. 98
■Chapter 10: Y-Axis, Part 1 …………………………………………………………………………………….. 99
The Y-Axis MDF Parts …………………………………………………………………………………………………. 99
Parts Q and R: The Y-Axis Gantry Sides ……………………………………………………………….. 100
Building BRAs for Gantry Sides…………………………………………………………………………… 105
Summary of Work ……………………………………………………………………………………………………. 108
Hardware Required ………………………………………………………………………………………………….. 108
What’s Next? …………………………………………………………………………………………………………… 108
■Chapter 11: Y-Axis, Part 2 …………………………………………………………………………………… 109
The Y-Axis MDF Parts ……………………………………………………………………………………………….. 109
Attaching BRAs and Gantry Sides ……………………………………………………………………………….. 110
Part P: The Y-Axis Gantry Bottom Support ……………………………………………………………………. 114
Summary of Work ……………………………………………………………………………………………………. 119
Hardware Required ………………………………………………………………………………………………….. 120
What’s Next? …………………………………………………………………………………………………………… 120
■Chapter 12: Y-Axis, Part 3 …………………………………………………………………………………… 121
The Y-Axis MDF Parts ……………………………………………………………………………………………….. 121
The Rail Support ………………………………………………………………………………………………………. 122
Finishing the Y-Axis Frame ………………………………………………………………………………………… 128
Tips on Final Frame Assembly ……………………………………………………………………………………. 132
Summary of Work ……………………………………………………………………………………………………. 132
Hardware Required ………………………………………………………………………………………………….. 132
What’s Next? …………………………………………………………………………………………………………… 133
■Chapter 13: Preparing for the Z-Axis ………………………………………………………………….. 135
The Y-Axis BRA Supports ………………………………………………………………………………………….. 135
Cutting and Drilling Parts C and D ………………………………………………………………………………. 136
Measuring for the Z-Axis …………………………………………………………………………………………… 144
Summary of Work ……………………………………………………………………………………………………. 146
Hardware Required ………………………………………………………………………………………………….. 147
What’s Next? …………………………………………………………………………………………………………… 147
■Chapter 14: Z-Axis, Part 1 …………………………………………………………………………………… 149
The Z-Axis MDF Parts ……………………………………………………………………………………………….. 149
Part F: The Z-Axis Rail Support …………………………………………………………………………………… 150
Parts W and X: The Z-Axis Bearing Supports ………………………………………………………………… 154
Z-Axis Bearing-Rail Assemblies ………………………………………………………………………………….. 155
Summary of Work ……………………………………………………………………………………………………. 157
Hardware Required ………………………………………………………………………………………………….. 157
What’s Next? …………………………………………………………………………………………………………… 157
■Chapter 15: Z-Axis, Part 2 …………………………………………………………………………………… 159
Preparing to Drill ……………………………………………………………………………………………………… 159
Drilling Part F: The Z-Axis Rail Support ………………………………………………………………………… 159
Drilling Parts W and X: The Z-Axis Bearing Supports ………………………………………………………. 161
Mounting the Z-Axis Bearing-Rail Assemblies ……………………………………………………………….. 164
Summary of Work ……………………………………………………………………………………………………. 166
Hardware Required ………………………………………………………………………………………………….. 166
What’s Next? …………………………………………………………………………………………………………… 166
■Chapter 16: Z-Axis, Part 3 …………………………………………………………………………………… 167
Cutting the Z-Axis Rail Support Rails …………………………………………………………………………… 167
Cutting and Drilling Parts M and N ……………………………………………………………………… 169
Cutting and Drilling Part V …………………………………………………………………………………. 173
Assembling the Z-Axis ………………………………………………………………………………………………. 174
Attaching the Z-Axis to the Machine ……………………………………………………………………………. 176
Summary of Work ……………………………………………………………………………………………………. 181
Hardware Required ………………………………………………………………………………………………….. 181
What’s Next? …………………………………………………………………………………………………………… 181
■Chapter 17: Mounting the Electronics …………………………………………………………………. 183
Cutting and Drilling the Motor Mounts …………………………………………………………………………. 183
Mounting Your Router ……………………………………………………………………………………………….. 191
Summary of Work ……………………………………………………………………………………………………. 194
Hardware Required ………………………………………………………………………………………………….. 195
What’s Next? …………………………………………………………………………………………………………… 195
■Chapter 18: Software and Testing ……………………………………………………………………….. 197
CAD, CAM, and Control Software ………………………………………………………………………………… 197
The Mach3 Control Software ……………………………………………………………………………………… 197
Downloading and Installing Mach3 ……………………………………………………………………………… 198
Configuring Mach3 …………………………………………………………………………………………………… 200
Ports and Pins …………………………………………………………………………………………………. 200
Motor Outputs …………………………………………………………………………………………………. 201
Input Signals …………………………………………………………………………………………………… 201
Motor Tuning and Setup ……………………………………………………………………………………. 202
Configuring the Default Motor Units ……………………………………………………………………. 203
Testing Your Machine ……………………………………………………………………………………………….. 203
Testing the Router ……………………………………………………………………………………………………. 206
School Starts …………………………………………………………………………………………………………… 207
What’s Next? …………………………………………………………………………………………………………… 208
■Chapter 19: Where to Go from Here …………………………………………………………………….. 209
Getting Familiar with CAD ………………………………………………………………………………………….. 209
Getting Familiar with CAM …………………………………………………………………………………………. 210
Installing an Emergency Stop …………………………………………………………………………………….. 210
Adding Limit Switches ………………………………………………………………………………………………. 213
Adding a Solid State Relay …………………………………………………………………………………………. 214
Protecting and Painting Your Machine …………………………………………………………………………. 215
What’s Next? …………………………………………………………………………………………………………… 215
■Index ………………………………………………………………………………………………………………….. 217
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