Hexagon Digimat in Moldex3D 2025.2 – Advanced Composite Injection Molding Simulation
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Description of Hexagon Digimat inc Moldex3D 2025.2
Hexagon Digimat in Moldex3D 2025.2 is an advanced simulation solution that integrates Digimat material modeling technology with Moldex3D injection molding analysis to accurately predict the behavior of fiber-reinforced composite parts during manufacturing. Developed through collaboration between Hexagon Manufacturing Intelligence and CoreTech System Co., Ltd., this integration enables engineers to simulate fiber orientation, structural performance, and warpage with high precision.
The 2025.2 release introduces improved composite material modeling, enhanced solver performance, and streamlined workflows for lightweight and high-performance plastic component design.
Hexagon Digimat in Moldex3D combines injection molding simulation with advanced material modeling to predict how fiber-reinforced polymers behave during molding and in final structural performance. Engineers can evaluate fiber orientation, anisotropic mechanical properties, shrinkage, and warpage to ensure optimal part quality and structural integrity.
Version 2025.2 enhances accuracy and usability, supporting modern lightweight design and composite manufacturing processes.
Features of Hexagon Digimat inc Moldex3D 2025.2
🔹 Fiber-Reinforced Composite Simulation
Predict fiber orientation during injection molding
Evaluate anisotropic mechanical properties
Optimize strength and stiffness of composite parts
🔹 Integrated Injection Molding Analysis
Simulate filling, packing, cooling, and warpage
Predict shrinkage and dimensional stability
Improve mold design and manufacturing outcomes
🔹 Structural Performance Prediction
Transfer fiber orientation results to structural analysis
Evaluate strength, durability, and stiffness
Improve product reliability and safety
🔹 Advanced Material Modeling
Accurate modeling of short and long fiber composites
Support for thermoplastic composite materials
Enhanced calibration for material behavior prediction
🔹 Warpage & Shrinkage Analysis
Predict deformation caused by fiber orientation and cooling
Minimize dimensional inaccuracies
Improve part quality and assembly fit
🔹 Lightweight Design Optimization
Optimize composite structures for weight reduction
Improve performance-to-weight ratio
Support sustainability and material efficiency goals
🔹 Solver Performance Enhancements
Faster computation for large composite models
Improved stability and accuracy
Efficient memory usage for complex simulations
🔹 Workflow Integration & Usability
Seamless data exchange between molding and structural analysis
Streamlined workflow for design and manufacturing teams
Enhanced visualization and reporting tools
Benefits
Improve accuracy of composite injection molding simulations
Optimize fiber orientation for structural performance
Reduce warpage and manufacturing defects
Accelerate lightweight product development
Minimize material waste and production costs
Typical Applications
Automotive lightweight components
Aerospace composite structures
Consumer electronics housings
Industrial plastic components
High-performance composite product design
Conclusion
Hexagon Digimat in Moldex3D 2025.2 delivers advanced simulation capabilities for fiber-reinforced composite injection molding. By combining accurate fiber orientation prediction with structural performance analysis, it enables engineers to design lightweight, durable, and high-quality composite components while reducing manufacturing risks and costs.
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